DePuy Orthopaedics Implements RFID Technology With UPM Raflatac RFID Tags And ODIN Technologies' End-To-End Supply Chain Solution
DePuy Orthopaedics, a division of Johnson & Johnson and a leading supplier of orthopaedic implants, has incorporated RFID technology into its day-to-day operations, leveraging UPM Raflatac Gen2 RFID tags and a complete solution developed by ODIN technologies.
The goal of the end-to-end solution was to improve efficiency in DePuy Orthopaedics' supply chain logistics by automating the manual inventory inspection process for the company's Express Care sets containing titanium and cobalt chrome joint replacements. The company places UPM Raflatac's UHF Gen2 DogBone RFID tags on individually boxed orthopaedic implants, as well as the completed Express Care sets.
RFID has streamlined DePuy Orthopaedics' inventory processes as well as delivered increased efficiency and accuracy by reducing the Express Care set processing time from between 10 and 30 minutes to less than one minute. Instead of scanning each item individually, employees are now able to replenish and reship the company's daily output of 675 Express Care sets faster than ever before. The ODIN solution, which is based on sound physics and infrastructure automation, relies on the UPM Raflatac UHF DogBone tag to deliver 100 percent accuracy.
RFID technology has provided DePuy Orthopaedics with reliability and scalability under challenging conditions. Tags must be read accurately in the presence of metal which can cause RF interference, parts are not necessarily placed uniformly in boxes, and the majority of the company's incoming orders require same-day processing and shipment. The end-to-end solution offers 24 x 7 monitoring and remote diagnostics, deploying configuration and firmware changes electronically from a secure data center using ODINâ??s proprietary EasyMonitor solution.
"The accuracy with our RFID process so far has been amazing," says Dave Johnson, Director of Distribution for DePuy Orthopaedics. "I see RFID as a competitive advantage because now I can take some of my resources and allocate them to other areas."
"The system we developed for DePuy Orthopaedics was more challenging than most product or inventory applications for a number of reasons," says Patrick Sweeney, President of ODIN technologies. "One hundred percent accuracy is a requirement to ensure that DePuy's surgical clients have what they need in the operating room. After extensive physics testing, it was clear UPM Raflatac's DogBone RFID tag would be the optimal tag for DePuy."
"UPM Raflatac has invested considerable time and resources ensuring that its UHF RFID tags provide perfect reads," says Jan Svoboda, RFID Sales & Marketing Director, Americas, UPM Raflatac. "Our major role in this end-to-end solution is proof of our commitment to delivering exceptional RFID technology."
About UPM Raflatac
UPM Raflatac is a world-leading supplier of self-adhesive label materials for a wide variety of needs in product and information labelling. In addition, the company is at the global forefront in the development and high-volume production of HF and UHF radio frequency identification (RFID) tags and inlays. UPM Raflatac, which forms the Label Division of UPM, has around 2,700 employees and made sales of approximately USD 1.4B(EUR 1 billion) in 2007. The company has a global service network consisting of 12 factories on five continents and a broad network of distribution and slitting terminals and sales offices worldwide. Further information is available at www.upmraflatac.com.
About ODIN technologies
ODIN technologies is the leader in the physics of RFID infrastructure for solution design, deployment services and automation. RFID is all we do. Global corporations on five continents leverage ODIN technologiesâ' expert engineers and patented RFID deployment automation tools to achieve accuracy, speed and visibility for their RFID deployments. In addition to consulting services, ODIN technologies is also the publisher of the RFID Benchmark Seriesâ?¢, the industry's first and most referenced head to head performance analysis of RFID equipment. ODINâ's RFID optimization software EasyRFIDâ?¢ has been successfully used at dozens of companies across more than 150 sites worldwide to ensure accurate and scalable RFID implementations. ODIN's founder, Patrick J. Sweeney II, is the author of RFID for Dummies and CompTIA RFID+ study guide, both published by John Wiley & Sons. ODIN serves clients from offices in Dulles, Virginia, USA, Tokyo, Japan and Budapest, Hungary. www.ODINtechnologies.com.
About DePuy Orthopaedics, Inc.
DePuy Orthopaedics, Inc., a Johnson & Johnson company, is advancing the standard of orthopaedic patient care, with a focused commitment to help surgeons achieve excellence in surgical practice. The company designs, manufactures and distributes orthopaedic devices and supplies including hip, knee, extremity, trauma, cement, orthobiologics, and operating room products. As a global leader in joint replacement products, DePuy Orthopaedics is committed to Restoring the Joy of Motion for patients whose mobility is restricted by severe osteoarthritis or other debilitating injury. For more information about DePuy Orthopaedics, Inc., visit the company's web site www.depuyorthopaedics.com.
SOURCE: DePuy Orthopaedics